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Optimization and simultaneous heat integration design of a coal-based ethylene glycol refining process

《化学科学与工程前沿（英文）》 2023年 第17卷 第9期   页码 1280-1288 doi: 10.1007/s11705-023-2301-4

摘要： Coal to ethylene glycol still lacks algorithm optimization achievements for distillation sequencing due to high-dimension and strong nonconvexity characteristics, although there are numerous reports on horizontal comparisons and process revamping. This scenario triggers the navigation in this paper into the simultaneous optimization of parameters and heat integration of the coal to ethylene glycol distillation scheme and double-effect superstructure by the self-adapting dynamic differential evolution algorithm. To mitigate the influence of the strong nonconvexity, a redistribution strategy is adopted that forcibly expands the population search domain by exerting external influence and then shrinks it again to judge the global optimal solution. After two redistributive operations under the parallel framework, the total annual cost and CO2 emissions are 0.61%/1.85% better for the optimized process and 3.74%/14.84% better for the superstructure than the sequential optimization. However, the thermodynamic efficiency of sequential optimization is 11.63% and 10.34% higher than that of simultaneous optimization. This study discloses the unexpected great energy-saving potential for the coal to ethylene glycol process that has long been unknown, as well as the strong ability of the self-adapting dynamic differential evolution algorithm to optimize processes described by the high-dimensional mathematical model.

关键词： ethylene glycol     redistribution     heat integration     optimization     parallel framework    

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Heat Integration retrofit analysis—an oil refinery case study by Retrofit Tracing Grid Diagram

Andreja NEMET, Jiří Jaromír KLEMEŠ, Petar Sabev VARBANOV, Valter MANTELLI

《化学科学与工程前沿（英文）》 2015年 第9卷 第2期   页码 163-182 doi: 10.1007/s11705-015-1520-8

摘要： Heat Integration has been established over the last decades as a proven chemical engineering methodology. Two design implementations are often used in the industry: grassroots and retrofit. Although various methods have been developed for retrofit, it still needs more development to ensure simultaneously thermodynamic feasibility and economic viability. In this paper, a novel graphical approach has been developed to facilitate the understanding of the current situation and scope of improvement. The Retrofit Tracing Grid Diagram presents all streams and heat exchangers in temperature scale and the heat exchangers are clearly separated from each other, enabling clear visualisation of the current state. The tool incorporates the previously developed Cross-Pinch Analysis as well as path approach for retrofit. Additionally, the non-vertical heat transfer can be evaluated. The application of the developed tool has been validated on an oil refinery case study. The applicability of the tool is evident as it can reveal additional options for modification that none of the previous methods considered.

关键词： Heat Integration     retrofit     Pinch Analysis     thermodynamic approach     oil refinery    

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Heat, mass, and work exchange networks

Zhiyou CHEN, Jingtao WANG

《化学科学与工程前沿（英文）》 2012年 第6卷 第4期   页码 484-502 doi: 10.1007/s11705-012-1221-5

摘要： Heat (energy), water (mass), and work (pressure) are the most fundamental utilities for operation units in chemical plants. To reduce energy consumption and diminish environment hazards, various integration methods have been developed. The application of heat exchange networks (HENs), mass exchange networks (MENs), water allocation heat exchange networks (WAHENs) and work exchange networks (WENs) have resulted in the significant saving of energy and water. This review presents the main works related to each network. The similarities and differences of these networks are also discussed. Through comparing and discussing these different networks, this review inspires researchers to propose more efficient and convenient methods for the design of existing exchange networks and even new types of networks including multi-objective networks for the system integration in order to enhance the optimization and controllability of processes.

关键词： process system engineering     integration methods     heat exchange network     mass exchange network     work exchange network    

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A conceptual methodology for simultaneous optimization of water and heat with non-isothermal mixing

Yanlong Hou, Wanni Xie, Zhenya Duan, Jingtao Wang

《化学科学与工程前沿（英文）》 2017年 第11卷 第2期   页码 154-165 doi: 10.1007/s11705-016-1593-z

摘要： A new conceptual methodology is proposed to simultaneously integrate water allocation and energy networks with non-isothermal mixing. This method employs a simultaneous model and includes two design steps. In the first step, the water allocation network (WAN), which could achieve the targets of saving water and energy, is obtained by taking account the temperature factor into the design procedure. The optimized targets of both freshwater and energy are reached at this step which ensures this approach is a simultaneous one. In the second step, based on the obtained WAN, the whole water allocation and heat exchange network (WAHEN) is combined with the non-isothermal mixing to reduce the number of heat exchangers. The thus obtained WAHEN can achieve three optimization targets (minimization of water, energy and the number of heat exchangers). Furthermore, the effectivity of our method has been demonstrated by solving two literature examples.

关键词： simultaneous integration     non-isothermal mixing     multi-target optimization     water and energy networks    

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Separation of

Wei Hou, Qingjun Zhang, Aiwu Zeng

《化学科学与工程前沿（英文）》 2021年 第15卷 第5期   页码 1169-1184 doi: 10.1007/s11705-020-2018-6

摘要： In this study, vapor recompression and heat integration assisted distillation arrangements with either the low or high pressure in the reflux drum are proposed to reduce and/or eliminate the application of the costly refrigerant for the separation of -heptane and isobutanol mixture. The high-pressure arrangement with vapor recompression and heat integration is the most attractive among these four intensified configurations since it can reduce total annual cost by 18.10%, CO emissions by 75.01% based on natural gas (78.78% based on heavy oil fuel), and second-law efficiency by 61.20% compared to a conventional refrigerated distillation system. Furthermore, exergy destruction in each component is calculated for the heat integration configurations and is shown in pie diagrams. The results demonstrate that the high-pressure configuration presents unique advantages in terms of thermodynamic efficiency compared to the low-pressure case. In addition, dynamic control investigation is performed for the economically efficient arrangement and good product compositions are well controlled through a dual-point temperature control strategy with almost negligible product offsets and quick process responses when addressing 20% step changes in production rate and feed composition. Note that there are no composition measurement loops in our developed control schemes.

关键词： n-heptane/isobutanol     vapor recompression     heat integration     low and/or high-pressure options    

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Utilisation of waste heat from exhaust gases of drying process

Olga P. Arsenyeva,Lidija Čuček,Leonid L. Tovazhnyanskyy,Petro O. Kapustenko,Yana A. Savchenko,Sergey K. Kusakov,Oleksandr I. Matsegora

《化学科学与工程前沿（英文）》 2016年 第10卷 第1期   页码 131-138 doi: 10.1007/s11705-016-1560-8

摘要： Nowadays a lot of low-grade heat is wasted from the industry through the off- and flue-gasses with different compositions. These gases provide the sensitive heat with utilisation potential and latent heat with the components for condensation. In this paper, process integration methodology has been applied to the partly condensed streams. A hot composite curve that represents the gas mixture cooling according to equation of state for real gases was drawn to account the gas-liquid equilibrium. According to the pinch analysis methodology, the pinch point was specified and optimal minimal temperature difference was determined. The location of the point where gas and liquid phases can be split for better recuperation of heat energy within heat exchangers is estimated using the developed methodology. The industrial case study of tobacco drying process off-gasses is analysed for heat recovery. The mathematical model was developed by using MathCad software to minimise the total annualised cost using compact plate heat exchangers for waste heat utilisation. The obtained payback period for the required investments is less than six months. The presented method was validated by comparison with industrial test data.

关键词： exhaust gas     waste heat     process integration     plate heat exchanger    

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An isogeometric numerical study of partially and fully implicit schemes for transient adjoint shape sensitivity analysis

Zhen-Pei WANG, Zhifeng XIE, Leong Hien POH

《机械工程前沿（英文）》 2020年 第15卷 第2期   页码 279-293 doi: 10.1007/s11465-019-0575-5

摘要： In structural design optimization involving transient responses, time integration scheme plays a crucial role in sensitivity analysis because it affects the accuracy and stability of transient analysis. In this work, the influence of time integration scheme is studied numerically for the adjoint shape sensitivity analysis of two benchmark transient heat conduction problems within the framework of isogeometric analysis. It is found that (i) the explicit approach ( = 0) and semi-implicit approach with <0.5 impose a strict stability condition of the transient analysis; (ii) the implicit approach ( =1) and semi-implicit approach with > 0.5 are generally preferred for their unconditional stability; and (iii) Crank–Nicolson type approach ( =0.5) may induce a large error for large time-step sizes due to the oscillatory solutions. The numerical results also show that the time-step size does not have to be chosen to satisfy the critical conditions for all of the eigen-frequencies. It is recommended to use for unconditional stability, such that the oscillation condition is much less critical than the Crank–Nicolson scheme, and the accuracy is higher than a fully implicit approach.

关键词： isogeometric shape optimization     design-dependent boundary condition     transient heat conduction     implicit time integration     adjoint method    

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Combining extractive heterogeneous-azeotropic distillation and hydrophilic pervaporation for enhanced separation of non-ideal ternary mixtures

Eniko Haaz, Botond Szilagyi, Daniel Fozer, Andras Jozsef Toth

《化学科学与工程前沿（英文）》 2020年 第14卷 第5期   页码 913-927 doi: 10.1007/s11705-019-1877-1

摘要： The separation of non-ideal mixtures using distillation can be an extremely complex process and there continues to be a need to further improve these techniques. A new method which combines extractive heterogeneous-azeotropic distillation (EHAD) and hydrophilic pervaporation (HPV) for the separation of non-ideal ternary mixtures is demonstrated. This improved distillation method combines the benefits of heterogeneous-azeotropic and extractive distillations in one column but no added materials are needed as is usually the case with pervaporation. The separation of water-methanol-ethyl acetate and water-methanol-isopropyl acetate mixtures were investigated to demonstrate the accuracy of the combined EHAD/HPV technique. There is not currently an established treatment strategy for the separation of the second mixtures in the literature. These separation processes were rigorously modelled and optimized using a professional flowsheet. The objective functions were total cost and energy consumption and heat integration was also investigated. The verification of the process modelling was carried out using laboratory-scale measurements. Extractive heterogeneous-distillation combined with methanol dehydration was found to be more efficient than conventional distillation for the separation of these highly non-ideal mixtures.

关键词： hydrophilic pervaporation     non-ideal mixture     modelling     extractive heterogeneous-azeotropic distillation     heat integration    

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Absorption heat pump for waste heat reuse: current states and future development

Zhenyuan XU, Ruzhu WANG

《能源前沿（英文）》 2017年 第11卷 第4期   页码 414-436 doi: 10.1007/s11708-017-0507-1

摘要： Absorption heat pump attracts increasing attention due to its advantages in low grade thermal energy utilization. It can be applied for waste heat reuse to save energy consumption, reduce environment pollution, and bring considerable economic benefit. In this paper, three important aspects for absorption heat pump for waste heat reuse are reviewed. In the first part, different absorption heat pump cycles are classified and introduced. Absorption heat pumps for heat amplification and absorption heat transformer for temperature upgrading are included. Both basic single effect cycles and advanced cycles for better performance are introduced. In the second part, different working pairs, including the water based working pairs, ammonia based working pairs, alcohol based working pairs, and halogenated hydrocarbon based working pairs, for absorption heat pump are classified based on the refrigerant. In the third part, the applications of the absorption heat pump and absorption heat transformer for waste heat reuse in different industries are introduced. Based on the reviews in the three aspects, essential summary and future perspective are presented at last.

关键词： absorption     heat pump     heat transformer     waste heat     working pair    

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Energy-efficient recovery of tetrahydrofuran and ethyl acetate by triple-column extractive distillation: entrainer design and process optimization

Ao Yang, Yang Su, Tao Shi, Jingzheng Ren, Weifeng Shen, Teng Zhou

《化学科学与工程前沿（英文）》 2022年 第16卷 第2期   页码 303-315 doi: 10.1007/s11705-021-2044-z

摘要： An energy-efficient triple-column extractive distillation process is developed for recovering tetrahydrofuran and ethyl acetate from industrial effluent. The process development follows a rigorous hierarchical design procedure that involves entrainer design, thermodynamic analysis, process design and optimization, and heat integration. The computer-aided molecular design method is firstly used to find promising entrainer candidates and the best one is determined via rigorous thermodynamic analysis. Subsequently, the direct and indirect triple-column extractive distillation processes are proposed in the conceptual design step. These two extractive distillation processes are then optimized by employing an improved genetic algorithm. Finally, heat integration is performed to further reduce the process energy consumption. The results indicate that the indirect extractive distillation process with heat integration shows the highest performance in terms of the process economics.

关键词： extractive distillation     solvent selection     conceptual design     process optimization     heat integration    

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Creation and integration mechanism of instrumentation flexible developing system

Xiaoli XU, Qiushuang LIU

《机械工程前沿（英文）》 2011年 第6卷 第2期   页码 235-240 doi: 10.1007/s11465-011-0122-5

摘要：

To solve many key technical problems during the development of modern instrumentation system integration and provide a new mode and fundamental technical equipment for the research and development (R&D) of modern instrumentation products, based on the concept of an instrumentation flexible developing system (IFDS), this paper discusses the creation and open flexible integration mechanism, perfects the integrated supporting environment and integrated system of the flexible interconnection, and constructs the new flexible integrated system. Based on the operation mechanism of the modern instrumentation developing system and the research and optimization of the rapid integration design method, the paper emphasizes the dynamic integrating method of multiple types of knowledge in a modern instrument R&D system, to effectively utilize the rich integrated resource and achieve rapid integration of the system. Applications show that the new IFDS can improve the integration level and efficiency of R&D of the modern instrumentation system, enforce the reliability of the system, shorten the R&D period, and reduce the development costs.

关键词： modern instrumentation developing     flexible interconnection     flexible integration mechanism     rapid integration system     dynamic integrating method    

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Effects of radiation and heat source/sink on unsteady MHD boundary layer flow and heat transfer over

Krishnendu Bhattacharyya

《化学科学与工程前沿（英文）》 2011年 第5卷 第3期   页码 376-384 doi: 10.1007/s11705-011-1121-0

摘要： In this paper, an investigation is made to study the effects of radiation and heat source/sink on the unsteady boundary layer flow and heat transfer past a shrinking sheet with suction/injection. The flow is permeated by an externally applied magnetic field normal to the plane of flow. The self-similar equations corresponding to the velocity and temperature fields are obtained, and then solved numerically by finite difference method using quasilinearization technique. The study reveals that the momentum boundary layer thickness increases with increasing unsteadiness and decreases with magnetic field. The thermal boundary layer thickness decreases with Prandtl number, radiation parameter and heat sink parameter, but it increases with heat source parameter. Moreover, increasing unsteadiness, magnetic field strength, radiation and heat sink strength boost the heat transfer.

关键词： MHD boundary layer     unsteady flow     heat transfer     thermal radiation     heat source/sink     shrinking sheet     suction/injection    

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Heat-spreading analysis of a heat sink base embedded with a heat pipe

B. V. BORGMEYER, H. B. MA,

《能源前沿（英文）》 2010年 第4卷 第2期   页码 143-148 doi: 10.1007/s11708-010-0013-1

摘要： A simplified model predicting the heat transfer performance of a heat sink base with a high thermal conductivity was developed. Numerical analysis was performed using the commercial software FLUENT. The investigation indicates that for heat sink bases with a high effective thermal conductivity, such as the base embedded with a typical heat pipe, the entire heat sink can be modeled as a flat plate with a uniform temperature and an effective convection heat transfer coefficient. This simplified model can be used to determine the heat transfer performance of a heat sink embedded with a typical heat pipe or vapor chamber.

关键词： heat pipe     heat sink     microprocessor heat removal    

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Application of entransy dissipation theory in heat convection

Mingtian XU, Jiangfeng GUO, Lin CHENG,

《能源前沿（英文）》 2009年 第3卷 第4期   页码 402-405 doi: 10.1007/s11708-009-0055-4

摘要： In the present work, formulas for calculating the rates of the local thermodynamic entransy dissipation in convective heat transfer in general, and the internal and external flows in particular, are established. Practically, these results may facilitate the application of entransy dissipation theory in thermal engineering. Theoretically they shed light on solving the contradiction of the minimum entropy production principle with balance equations in continuum mechanics.

关键词： entransy dissipation     heat convection     heat exchanger    

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Persistent Integration and Innovation Management Mode and Its Applications in Petroleum Production Engineering

He Liu

《工程管理前沿（英文）》 2015年 第2卷 第4期   页码 339-343 doi: 10.15302/J-FEM-2015055

摘要： This paper proposes a new management mode named the persistent integration and innovation management mode to satisfy the requirements by the fast development at oilfields. Taking engineering philosophy as the guidance and technical innovations in petroleum production engineering as the breaking point, the management mode combines long term production practice at oilfields with modern management methods. The management mode integrates intellectuals, techniques, capital, and information and so on to accomplish global optimization of resource configuration. Sets of new techniques, new methods, new technologies and new equipment in petroleum production engineering have been proposed under the guidance of the management mode, achieving great social and economic benefits.

关键词： integration and innovation     engineering philosophy     petroleum production engineering     Daqing Oilfield    

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标题 作者 时间 类型 操作

Optimization and simultaneous heat integration design of a coal-based ethylene glycol refining process

期刊论文

Heat Integration retrofit analysis—an oil refinery case study by Retrofit Tracing Grid Diagram

Andreja NEMET, Jiří Jaromír KLEMEŠ, Petar Sabev VARBANOV, Valter MANTELLI

期刊论文

Heat, mass, and work exchange networks

Zhiyou CHEN, Jingtao WANG

期刊论文

A conceptual methodology for simultaneous optimization of water and heat with non-isothermal mixing

Yanlong Hou, Wanni Xie, Zhenya Duan, Jingtao Wang

期刊论文

Separation of

Wei Hou, Qingjun Zhang, Aiwu Zeng

期刊论文

Utilisation of waste heat from exhaust gases of drying process

Olga P. Arsenyeva,Lidija Čuček,Leonid L. Tovazhnyanskyy,Petro O. Kapustenko,Yana A. Savchenko,Sergey K. Kusakov,Oleksandr I. Matsegora

期刊论文

An isogeometric numerical study of partially and fully implicit schemes for transient adjoint shape sensitivity analysis

Zhen-Pei WANG, Zhifeng XIE, Leong Hien POH

期刊论文

Combining extractive heterogeneous-azeotropic distillation and hydrophilic pervaporation for enhanced separation of non-ideal ternary mixtures

Eniko Haaz, Botond Szilagyi, Daniel Fozer, Andras Jozsef Toth

期刊论文

Absorption heat pump for waste heat reuse: current states and future development

Zhenyuan XU, Ruzhu WANG

期刊论文

Energy-efficient recovery of tetrahydrofuran and ethyl acetate by triple-column extractive distillation: entrainer design and process optimization

Ao Yang, Yang Su, Tao Shi, Jingzheng Ren, Weifeng Shen, Teng Zhou

期刊论文

Creation and integration mechanism of instrumentation flexible developing system

Xiaoli XU, Qiushuang LIU

期刊论文

Effects of radiation and heat source/sink on unsteady MHD boundary layer flow and heat transfer over

Krishnendu Bhattacharyya

期刊论文

Heat-spreading analysis of a heat sink base embedded with a heat pipe

B. V. BORGMEYER, H. B. MA,

期刊论文

Application of entransy dissipation theory in heat convection

Mingtian XU, Jiangfeng GUO, Lin CHENG,

期刊论文

Persistent Integration and Innovation Management Mode and Its Applications in Petroleum Production Engineering

He Liu

期刊论文